FEP Foam PF4610

Advanced Fluoroplastic Foam Resin

Everflon FEP PF4610

Engineered with a superior nucleating package for unmatched cell uniformity, exceptionally low melt flow, and optimal high-speed data transmission in plenum coaxial cables.


Designed for Next-Gen Coax Performance

Everflon FEP PF4610 offers precise void content and structural integrity tailored for demanding telecom and aerospace cable requirements.

01

Superior Cell Structure

Features an advanced nucleating system producing closed cell sizes typically ranging from 0.001 in to 0.005 in with precise void distribution (20% to 60%).

02

Low Smoke & Low MFR

Boasts a low melt flow (MFR 7 at 372°C), making it the premier choice for large plenum coaxial cables with minimal smoke generation requirements.

03

Reduced Attenuation

Enables high-speed data transmission with minimal distortion, superior structural return loss, and excellent weight reduction opportunities.

Industry Applications

Engineered to meet rigorous electrical, thermal, and mechanical standards across high-performance industries.

Telecommunications

Plenum Coaxial Cables

Ideal for larger plenum coax cables where low smoke generation, low attenuation, and high structural return loss are critical design factors.

Networking & Data

High-Speed Data Transmission

Provides minimized signal distortion and superior dielectric performance, enabling high-frequency signal integrity in modern networks.

Aerospace & Defense

Lightweight Signal Wiring

Offers cable designers opportunities for weight savings and reduced cable size without requiring increased dielectric dimensions.

Technical Property Data

Typical physical, processing, and electrical characteristics for Everflon FEP PF4610 resin.

Property DescriptionTest MethodUnitTypical Value
Processing & Rheology
Melt Flow Rate (MFR at 372 °C / 5.0 kg)ASTM D2116 / ISO 12086g / 10 min7
Melting PointASTM D4591°C (°F)260 (500)
Specific GravityISO 1183 / ASTM D7922.14
Electrical Properties
Dielectric Constant (1 kHz / 1 MHz / 1 GHz)ASTM D150 / IEC 2502.04
Dissipation Factor (1 kHz)ASTM D150 / IEC 2500.0001
Dissipation Factor (1 MHz)ASTM D150 / IEC 2500.0006
Dissipation Factor (1 GHz)ASTM D150 / IEC 2500.0009

Extrusion & Processing Guide

Optimized for conventional single-screw extruders with nitrogen gas injection systems.

Step 01

Equipment Materials

Molten fluoroplastics are corrosive. All components contacting the melt must use high-nickel, low-iron corrosion-resistant alloys.

Step 02

Nitrogen Injection

Precision sizing of the nitrogen injector is critical. Expansion rate is governed by gas flow, barrel temperatures, and quench points.

Step 03

Process Monitoring

Maintain continuous monitoring of diameter, capacitance, gas pressure/flow, and melt barrel pressure to ensure cell stability.

Step 04

Storage & Packaging

Supplied in 25-kg (55.1-lb) plastic bags. Store under clean, dry ambient conditions to prevent water condensation and contamination.

Safety Precaution

Handling & Ventilation

Process only in well-ventilated areas equipped with local exhaust ventilation (LEV). Vapors and fumes liberated during high-temperature processing must be completely exhausted.

Avoid contamination of tobacco products with fluoropolymer resins to prevent polymer fume fever symptoms (chills, fever, sore throat).

Regulatory Notice

Authorization & Usage

Proper licensing and safety data review are essential prior to commercial processing. Customers should ensure compliance with local regulations and handling guidelines.

Caution: Do not use or resell materials in medical applications involving human body implantation without explicit written agreement from the manufacturer.

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Meet the Everflon™ FEP all-stars.

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