ETFE 4030

Ultra High-Flow Fluoroplastics

Everflon™ ETFE 4030.      
     Extreme flow for micro-precision and ultra-thin walls.

A specialized melt-processable copolymer resin tailored with an ultra-high melt flow rate. Engineered to enable maximum line speed in ultra-thin wire insulation, micro-tubing, and complex multi-cavity injection molding.


35–45 g/10min
Ultra-High Melt Flow (MFR)
150 °C / 302 °F
Continuous Service Temp
UL 94 V-0
Flame Rating
ASTM D3159
Type I, Grade 3 Standard

Unrestricted Flow Velocity

Tailored for ultra-fine micro-processing.

Everflon™ ETFE 4030 reduces melt pressure at high shear, ensuring consistent resin delivery across ultra-thin cross-sections and high-speed coating lines.

01

Ultra-High Melt Flow (MFR 35–45)

Unlocks maximum extrusion draw-down and zero-hesitation cavity filling in intricate multi-cavity micro-molding applications.

02

Ultra-Thin Wall Capabilities

Achieves smooth surface finishes and pinhole-free continuous coatings on miniature aerospace wires, sensor lines, and medical micro-catheters.

03

Broad Thermal Span

Maintains continuous thermal capability up to 150 °C (302 °F) with excellent mechanical retention and impact strength down to cryogenic temperatures.

04

Dielectric & Chemical Integrity

Complete inertness to solvents, aggressive acids, and fuels combined with low dielectric constant (2.6) for precision high-speed data cables.

Technical Datasheet (TDS)

Everflon™ ETFE 4030 Property Data

Meets ASTM D3159 Type I, Grade 3
PropertyTest MethodUnit (Metric / US)Nominal Value
Thermal Properties
Nominal Melting PointASTM D3159°C (°F)250 – 275 (482 – 527)
Melt Flow Rate (MFR)ASTM D3159g/10 min35 – 45
Upper Continuous Service TemperatureUL 746B°C (°F)150 (302)
Mechanical Properties
Tensile Strength, 23 °C (73 °F)ASTM D3159MPa (psi)38 (5,500)
Ultimate Elongation, 23 °C (73 °F)ASTM D3159%280 – 350
Specific GravityASTM D7921.70
Flexural Modulus, 23 °C (73 °F)ASTM D790MPa (psi)950 (138,000)
Impact Strength (Izod, 23 °C / 73 °F)ASTM D256J/m (ft·lb/in)No Break
Hardness DurometerASTM D2240Shore D66
Electrical & General
Dielectric Strength (0.25 mm / 0.010 in)ASTM D149kV/mm (V/mil)65 (1,700)
Dielectric Constant (1 MHz)ASTM D1502.6 – 2.8
Volume ResistivityASTM D257ohm·m (ohm·cm)1 x 10¹⁵ (1 x 10¹⁷)
Flammability RatingUL 94ClassV-0
Limiting Oxygen Index (LOI)ASTM D2863%30 – 32
Water Absorption (24 hr)ASTM D570%0.007

Processing & End Uses

Target Applications & Processing Guidelines

Engineered for high-rate wire drawing, thin-gauge tubing, and multi-cavity micro injection molding.

Ultra High-Flow End Uses
  • Ultra-Thin Wire & Cable Insulation: Micro-coaxial cables, sensor wires, and aerospace data lines.

  • Micro-Tubing & Medical Catheters: Smooth-bore fluid conduits, analytical tubing, and chemical dispensing lines.

  • Multi-Cavity Micro Connectors: High-density electronic sockets, miniature housings, and coil bobbins.

  • Precision Thin-Walled Labware: Delicate test cassettes, micro-valves, and analytical disposable elements.

  • High-Clarity Ultra-Thin Films: Cast films requiring uniform thickness and pinhole-free barrier performance.

Melt Processing Recommendations
  • Processing Techniques: High-speed extrusion, multi-cavity micro-injection molding, and transfer molding.

  • Barrel & Melt Temperatures: Heating zone between 320 °C – 345 °C (610 °F – 653 °F). Long L/D extruder barrels recommended.

  • Die Dynamics: High shear thinning permits extremely narrow die clearances without high backpressure.

  • Tool Metallurgy: Corrosion-resistant alloys (Hastelloy, Inconel) required in contact with molten resin.

  • Injection Machines: Reciprocating screw injection units preferred for precise shot repeatability.

Quality Assurance & Standards

Certified quality. Global compliance.

Every production lot of Everflon™ ETFE 4030 undergoes rigorous quality control to meet strict North American industrial benchmarks and safety requirements.

Industry Certifications

ASTM D3159 Standard Compliance
Meets ASTM D3159 Type I, Grade 3 specifications for ultra high-flow ETFE fluoropolymer resins.
UL 94 Flammability Standard
Certified V-0 self-extinguishing classification for critical electronics, aerospace, and defense enclosures.
Dielectric & Electrical Performance
High dielectric strength (65 kV/mm) and low loss factor for high-speed micro-coaxial transmission lines.
RoHS & REACH SVHC Compliant
Free of restricted heavy metals and hazardous substances, fully documented for US supply chain audits.
📦

Packaging & Handling

Standard Net Weight Package
Packaged in translucent, 2.5-mm (0.1-in) uniform pellets within 20.3-kg (45-lb) moisture-sealed plastic bags.
Palletized Logistics (US Standard)
50 bags per standard wooden pallet (1,015 kg / 2,250 lbs net), shrink-wrapped with moisture-barrier covering for shipping.
Indefinite Storage Stability
Resin properties are unaffected by storage time. Store in clean, dry ambient conditions to avoid airborne contamination and water condensation.
Lot Traceability & Documentation
Unique barcode and lot tracking on each bag linked to complete Certificate of Analysis (CoA) and Safety Data Sheets (SDS).
Quality Assurance: All property data is verified per ASTM standard test methods. Full lot-specific CoA provided with each shipment.
ISO 9001:2015 REGISTERED QUALITY SYSTEM

Start with the material. Go beyond.

Everything you need to turn ideas into what’s next.

ETFE. Engineered Beyond Boundaries.

Significant Others

Everflon+ ETFE Color Concentrate

Everflonultra™ ETFE Cross Linkable

Everflon™+ ETFE Compound

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